Archive for the ‘Construction’ Category

Taking Delivery of Our Red Front Door

Wednesday, August 24th, 2011

It has been a very, very long time … we finally took delivery of our red front door today!  And, we have our LEED for Homes signage in place at the job site.

Taking Delivery of Our Red Front Door

Nathan Merrill, of American Ornamental Iron, started working on our red front door in late November 2010.  His smile was almost as big as Bryan’s smile when Nathan delivered the red front door and black frame safely today to the job site.

The door is 100% custom, and has a number of innovative features, including Aerogel’s Spaceloft insulation (R-36).  The door will have Valli & Valli hardware and Soss hinges.  The color will be the same as the original red front door.

Nathan took extreme care when fabricating the door.  He took the door to Spray Technology in Santa Clara to be powder coated.  The team at Spray Technology took several months to powder coat the frame and the door.  It looks spectacular!

Nathan, with a friend, picked up the red front door and frame using a trailer, drove carefully to our job site, and then backed the trailer into the garage.  Al, Nep and Bryan helped to unload the door and frame.  They secured the door and frame to the wall in the garage.

 

Our LEED for Homes signage, attached to the front of the house.

 

Our red front door and frame arrived on a trailer. Nathan backed into the project site so we could unload the door and frame easily (and not carry them very far!).

 

Nathan Merrill is smiling, knowing that the red front door and frame are inside the garage safely.

 

Pouring Two Concrete Pads

Thursday, August 11th, 2011

Al brought one-half yard of concrete to the job site today and he poured the tiny pads at the back of the pocket door and the side of the house for the BBQ grill.

Having the concrete pads in place will allow us to continue working on the infrastructure inside the house.

Excellent progress today.

Ready to pour the tiny concrete pad that will allow us to cover one of the roof downspouts.

 

The concrete pad under the cabinets for the natural gas BBQ grill on the East side of the house.

 

West concrete, ready for finishing ...

Finished concrete. Note the extra concrete used to seal the base on the right.

 

Poured concrete pad that will be under the BBQ grill. This concrete will be under the cabinets so it will not have to match the exposed concrete around the house.

 

 

 

 

 

Working on our Central Vacuum and BBQ Concrete Pad

Wednesday, August 10th, 2011

We’re working on getting the central vacuum in place and completing our exterior infrastructure.  

Based on advice from Dan Singleton, we are using Sequoia Central Vacuum Systems of Menlo Park.  Michael White, owner of Sequoia Central Vacuum Systems, has unparalleled expertise with central vacuums.

Since the HVAC and plumbing is in place, the central vacuum is being installed so the electrical and low-voltage will be next (after the radiant supply-return where applicable).

At the same time, we are getting our exterior BBQ and other infrastructure in place, before we get the siding ready to be installed.  We met with representatives of Danver Stainless Steel Cabinetry at the Pacific Coast Builders Conference in San Francisco.  They have excellent cabinets that we are looking at specifying for our outdoor grill.

With the forms in place, we plan to pour 1/2 yard of concrete tomorrow morning.

Vacuum in wall. We will probably have three outlets off this 2-inch line.

The air ventilation is in the steel beam and the central vacuum is in the wall.

Both the supply air ventilation and central vacuum are shown in this photo' Note how the air ventilation wil be hidden once the wall is furred out from the steel beam.

 

The central vacuum manifold is in the soffit and then goes over the dropped ceiling in the Guest Bathroom.

 

The vacuum enters some congested space on the North side of the East wall in the lower level ...

 

Al and Nep set the forms for a concrete pad for our outdoor grill (BBQ). We will pour the pad that will be under the enclosed grill structure so this concrete will not be seen as it will be hidden by the kick. The remaining concrete, which will be visible, will be poured with the pool deck and other hardscape around the house.

 

After much consideration, we decided to extend the non-structural wall for the sliding glass pocket by 14 inches and enclose a drain from the roof. The drain will, however, be outside our thermal envelope. This will make a cleaner exterior and eliminate a zinc downspout.

 

 

Ready to Pour Concrete

Thursday, August 4th, 2011

Our generator will sit on a concrete pad behind the swimming pool.  Al and Nep have worked for a couple days preparing the site to pour concrete.

The forms are in and the rebar is in place.  Al will pick up one cubic yard of concrete tomorrow morning so our pad will be completed on Monday.

We have a ramp for the wheelbarrow to bring the concrete in.

 

The forms and rebar are in place and ready for concrete.

 

Installing Our Displacement Air Ventilation System

Tuesday, August 2nd, 2011

We engaged Silicon Valley Mechanical to install our displacement air ventilation and hydronic heating and cooling systems.  Ken Martin took the original design and has improved on it immensely.

Before we can cover any of the walls, we need to have the rough plumbing, rough electrical, rough HVAC and rough hydronic systems in place.  In addition, we need to have all of the low voltage wiring (e.g., security, network, vacuum, generator and pool controls, etc.) in place.  And then inspected by the City of Monte Sereno.

Silicon Valley Mechanical has been working on the ducting for our displacement air ventilation for over a week.  Yesterday, Bryan picked up the heat recovery ventilator (we missed the delivery a on Friday) and took the unit to the job site.

The heat recovery ventilator is from Lifebreath Systems Inc., headquartered in London, Ontario, Canada (where Bryan completed his MBA at the Ivey School of Business at the University of Western Ontario in 1991).

Ken was on site to ensure the HRV was installed as he had designed.  With such new equipment, it is key to get the unit oriented in the optimal position so it is easy to maintain and operates in the most efficient manner.

Examining the Lifebreath HRV, so we can orient and install it in the most appropriate manner.

 

The inside of the Lifebreath HRV. The unit takes the incoming fresh air and transfers the temperature of the outgoing exhaust air to it.

 

Ken Martin works the the Lifebreath heat recovery ventilator so it is positioned in the optimal orientation for operation and maintenance.

 

Emmanuel Zendejas positions the HRV in the West Air Handler room. Note the nifty platform Silicon Valley Mechanical uses to raise/lower/swivel bulky and heavy mechanical components at a job site.

 

Silicon Valley Mechanical uses low-VOC duct sealants, such as the product in this photo. Design Polymerics' 1010 Duct Sealant has less than 7 grams of VOCs per liter. This amount of VOCs is far lower than the 200 grams per liter required by MR 2.2.

 

In order to improve the efficiency of the clothes dryers, we used the Dryer-Ell, which is a large radius dryer exhaust elbow. This photo shows where the dryer exhaust comes down from the Upper Laundry room.

 

There is another Dryerbox Ell where the exhaust comes up from the Lower Laundry room. Also, the ducting for the displacement air ventilation is above the dryer exhaust.

 

This is the fresh air duct going to Kate's bedroom. Note the low VOC mastic over all the joints.

 

Two exhausts, one for each of the Lower Laundry and the Upper Laundry, going up, then through the concrete under Kates vanity before exiting the house on the West wall.

 

Before going through the steel beam, the duct splits and goes up to provide fresh air for the Living Room. We are, finally, using one of the holes that were cut through the steel beam.

 

Al and Nep have prepared the location behind the swimming pool and statue where the generator will be anchored. There will be a concrete pad in place here for the 100 amp generator.

 

Setting Up the Construction Cam

Saturday, July 16th, 2011

With the high speed internet to the job site, we can now get our ‘construction cam’ working.
Try clicking on the link below:


http://viasereno.viewnetcam.com/CgiStart?page=Single&Language=0

What do you think?

Low VOC Epoxy Paint in Mechanical Rooms

We put the second coat of low VOC epoxy paint on the floor in three locations on Thursday afternoon, and then the clear coat on yesterday.  It was dry today.

The mechanical rooms will look good with a bright, shiny floor.

Our construction cam, is a Panasonic BL-C210.  Indoor use only, light duty camera.

Our construction cam, is a Panasonic BL-C210. Indoor use only, light duty camera.

The beige epoxy paint looks much better than the gray epoxy paint.

The beige epoxy paint looks much better than the gray epoxy paint.

The sewage ejector is connected and ready for inspection.

The sewage ejector is connected and ready for inspection.

The electrical components are coming together nicely.  The cover for the transfer switch will hide most of the wires here.

The electrical components are coming together nicely. The cover for the transfer switch will hide most of the wires here.

Looking from the back of the East Mechanical room shows the better match on the floor colors.

Looking from the back of the East Mechanical room shows the better match on the floor colors.

The West Mechanical room looks good with the beige epoxy floor paint.

The West Mechanical room looks good with the beige epoxy floor paint.

Were insulating the two steel beams with Aerogels Spaceloft insulation.  After the first layer of 0.4 inch Spaceloft, we will use closed cell foam.  The layer of Spaceloft gives us R-12, and we will have two layers between the flange of the steel beam and the window frames.

Were insulating the two steel beams with Aerogels Spaceloft insulation. After the first layer of 0.4 inch Spaceloft, we will use closed cell foam. The layer of Spaceloft gives us R-12, and we will have two layers between the flange of the steel beam and the window frames.

We will be installing a generator in the back, as the City of Monte Sereno requires us to have an auxiliary back up power for our sump pumps.  Since the harness will be in 170 feet of conduit, we have to make our own cables.  This is one of the two harnesses that Bryan picked up on Thursday.

We will be installing a generator in the back, as the City of Monte Sereno requires us to have an auxiliary back up power for our sump pumps. Since the harness will be in 170 feet of conduit, we have to make our own cables. This is one of the two harnesses that Bryan picked up on Thursday.

And, here is the second wire harness.  Also included is the legend, on a sticker.  There are five wires in one harness and nine in the other.  We need two data cables, 170 feet long for each of these harnesses.

And, here is the second wire harness. Also included is the legend, on a sticker. There are five wires in one harness and nine in the other. We need two data cables, 170 feet long for each of these harnesses.

Based on advice from Bob Wise, we will be using smurf tubes in our soffits and other locations so we can run cables in the future to keep up with the latest in cable technologies.

Based on advice from Bob Wise, we will be using smurf tubes in our soffits and other locations so we can run cables in the future to keep up with the latest in cable technologies.

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