Archive for the ‘Construction’ Category

Installing Our Displacement Air Ventilation System

Tuesday, August 2nd, 2011

We engaged Silicon Valley Mechanical to install our displacement air ventilation and hydronic heating and cooling systems.  Ken Martin took the original design and has improved on it immensely.

Before we can cover any of the walls, we need to have the rough plumbing, rough electrical, rough HVAC and rough hydronic systems in place.  In addition, we need to have all of the low voltage wiring (e.g., security, network, vacuum, generator and pool controls, etc.) in place.  And then inspected by the City of Monte Sereno.

Silicon Valley Mechanical has been working on the ducting for our displacement air ventilation for over a week.  Yesterday, Bryan picked up the heat recovery ventilator (we missed the delivery a on Friday) and took the unit to the job site.

The heat recovery ventilator is from Lifebreath Systems Inc., headquartered in London, Ontario, Canada (where Bryan completed his MBA at the Ivey School of Business at the University of Western Ontario in 1991).

Ken was on site to ensure the HRV was installed as he had designed.  With such new equipment, it is key to get the unit oriented in the optimal position so it is easy to maintain and operates in the most efficient manner.

Examining the Lifebreath HRV, so we can orient and install it in the most appropriate manner.

 

The inside of the Lifebreath HRV. The unit takes the incoming fresh air and transfers the temperature of the outgoing exhaust air to it.

 

Ken Martin works the the Lifebreath heat recovery ventilator so it is positioned in the optimal orientation for operation and maintenance.

 

Emmanuel Zendejas positions the HRV in the West Air Handler room. Note the nifty platform Silicon Valley Mechanical uses to raise/lower/swivel bulky and heavy mechanical components at a job site.

 

Silicon Valley Mechanical uses low-VOC duct sealants, such as the product in this photo. Design Polymerics' 1010 Duct Sealant has less than 7 grams of VOCs per liter. This amount of VOCs is far lower than the 200 grams per liter required by MR 2.2.

 

In order to improve the efficiency of the clothes dryers, we used the Dryer-Ell, which is a large radius dryer exhaust elbow. This photo shows where the dryer exhaust comes down from the Upper Laundry room.

 

There is another Dryerbox Ell where the exhaust comes up from the Lower Laundry room. Also, the ducting for the displacement air ventilation is above the dryer exhaust.

 

This is the fresh air duct going to Kate's bedroom. Note the low VOC mastic over all the joints.

 

Two exhausts, one for each of the Lower Laundry and the Upper Laundry, going up, then through the concrete under Kates vanity before exiting the house on the West wall.

 

Before going through the steel beam, the duct splits and goes up to provide fresh air for the Living Room. We are, finally, using one of the holes that were cut through the steel beam.

 

Al and Nep have prepared the location behind the swimming pool and statue where the generator will be anchored. There will be a concrete pad in place here for the 100 amp generator.

 

Setting Up the Construction Cam

Saturday, July 16th, 2011

With the high speed internet to the job site, we can now get our ‘construction cam’ working.
Try clicking on the link below:


http://viasereno.viewnetcam.com/CgiStart?page=Single&Language=0

What do you think?

Low VOC Epoxy Paint in Mechanical Rooms

We put the second coat of low VOC epoxy paint on the floor in three locations on Thursday afternoon, and then the clear coat on yesterday.  It was dry today.

The mechanical rooms will look good with a bright, shiny floor.

Our construction cam, is a Panasonic BL-C210.  Indoor use only, light duty camera.

Our construction cam, is a Panasonic BL-C210. Indoor use only, light duty camera.

The beige epoxy paint looks much better than the gray epoxy paint.

The beige epoxy paint looks much better than the gray epoxy paint.

The sewage ejector is connected and ready for inspection.

The sewage ejector is connected and ready for inspection.

The electrical components are coming together nicely.  The cover for the transfer switch will hide most of the wires here.

The electrical components are coming together nicely. The cover for the transfer switch will hide most of the wires here.

Looking from the back of the East Mechanical room shows the better match on the floor colors.

Looking from the back of the East Mechanical room shows the better match on the floor colors.

The West Mechanical room looks good with the beige epoxy floor paint.

The West Mechanical room looks good with the beige epoxy floor paint.

Were insulating the two steel beams with Aerogels Spaceloft insulation.  After the first layer of 0.4 inch Spaceloft, we will use closed cell foam.  The layer of Spaceloft gives us R-12, and we will have two layers between the flange of the steel beam and the window frames.

Were insulating the two steel beams with Aerogels Spaceloft insulation. After the first layer of 0.4 inch Spaceloft, we will use closed cell foam. The layer of Spaceloft gives us R-12, and we will have two layers between the flange of the steel beam and the window frames.

We will be installing a generator in the back, as the City of Monte Sereno requires us to have an auxiliary back up power for our sump pumps.  Since the harness will be in 170 feet of conduit, we have to make our own cables.  This is one of the two harnesses that Bryan picked up on Thursday.

We will be installing a generator in the back, as the City of Monte Sereno requires us to have an auxiliary back up power for our sump pumps. Since the harness will be in 170 feet of conduit, we have to make our own cables. This is one of the two harnesses that Bryan picked up on Thursday.

And, here is the second wire harness.  Also included is the legend, on a sticker.  There are five wires in one harness and nine in the other.  We need two data cables, 170 feet long for each of these harnesses.

And, here is the second wire harness. Also included is the legend, on a sticker. There are five wires in one harness and nine in the other. We need two data cables, 170 feet long for each of these harnesses.

Based on advice from Bob Wise, we will be using smurf tubes in our soffits and other locations so we can run cables in the future to keep up with the latest in cable technologies.

Based on advice from Bob Wise, we will be using smurf tubes in our soffits and other locations so we can run cables in the future to keep up with the latest in cable technologies.

Cutting through Our PEX

Friday, May 20th, 2011

We thought we missed the PEX.  Not quite …

One of the 97 holes that we drilled cut through one of the PEX loops, within 20 inches of the manifold.  Fortunately, there will be a cabinet base that will cover the area where we removed the concrete to expose the cut PEX so we can repair it.

We were so close …

Hole in our PEX in the Upper Laundry room.
Hole in our PEX in the Upper Laundry room.

 

Close up of the cut.  We will be able to repair this and it will be hidden under a cabinet.

Close up of the cut. We will be able to repair this and it will be hidden under a cabinet.

 

Coring Through Our Concrete – Day 2

Tuesday, May 17th, 2011

We finished our ‘coring’ today.  All of the penetrations through our concrete floor (between the ground floor and lower level) were completed.  The technician from Penhall Company did a great job.  He was courteous, fast, professional, safe and fun.

Most of the locations where we were coring were over walls in the lower level (basement) so Al and his team have lots of ‘clean up’ to complete where the framing had to be removed.  No problem – Al will piece it back together quickly.

The beautiful thing is that our plumbing team, Wenger Plumbing, can return to our site and complete the rough plumbing.  This is the predecessor task to completing the electrical, hydronic heating/cooling, central vacuum and other tasks. 

Daylight is burning – we need to move forward. 

Coringthe water supply in the shower wall.

Coring the water supply in the shower wall.

Starting to core an 1-1/2 inch hole ...

Starting to core an 1-1/2 inch hole …

Continuing to core at 1 minute 10 seconds ...

Continuing to core at 1 minute 10 seconds …

Completed at 1 minute 42 seconds!

Completed at 1 minute 42 seconds!

Coring a 5-inch hole for the drain in the tub in the Master Bath.  This is a huge hole and, no, we didnt hit the PEX!

Coring a 5-inch hole for the drain in the tub in the Master Bath. This is a huge hole and, no, we didn’t hit the PEX!

Coring Through Our Concrete – Day 1

Monday, May 16th, 2011

After confirming the location of our PEX in the concrete, we started coring through the penetrations today.  As before, we had Penhall Company send a technician to do the coring.

The penetrations are for water supply (hot and cold), drains, drain vents, air ducts, hydronic heating/cooling (supply and return), and electrical wiring.  The holes (penetrations) range in size from 1-1/4 inch through to 5 inches.

We completed more than half of the penetrations today.  We will complete the coring tomorrow.

Getting set up to core through the concrete floor under the island in the Kitchen.

Getting set up to core through the concrete floor under the island in the Kitchen.

Coring the third hole (in a line).  Hot water supply, cold water supply, and the drain.  These penetrations are with the wall in the Guest Suite below.

Coring the third hole (in a line). Hot water supply, cold water supply, and the drain. These penetrations are aligned with the wall in the Guest Suite below.

One of the five-inch cores was directly in line with the void in one of our hollow core concrete panels.  This core shows the void and the 5-1/4 inches of concrete on top of the hollow core concrete panel.

One of the five-inch cores was directly in line with the void in one of our hollow core concrete panels. This core shows the void and the 5-1/4 inches of concrete on top of the hollow core concrete panel.

We drilled the hole for the tub drain in Kates bathroom, and managed to avoid hitting the PEX!

We drilled the hole for the tub drain in Kate’s bathroom, and managed to avoid hitting the PEX!

There are a number of penetrations under the sink in Kates bathroom.  The two 4-1/2 inch holes on the left are for both dryer vents, and the 4-1/2 inch hole on the right is for the supply air into Kates bedroom for the displacement air ventilation.

There are a number of penetrations under the sink in Kate’s bathroom. The two 4-1/2 inch holes on the left are for both dryer vents, and the 4-1/2 inch hole on the right is for the supply air into Kates bedroom for the displacement air ventilation.

Finding a Leak

Tuesday, April 5th, 2011

We’ve almost completed the shakes on the roof and it rained yesterday.  It rained hard.  And, the roof leaked.

Al investigated the leak and then we used a hose to confirm his hypothesis – the manufactured cover for the vent for the cooktop hood leaked.  Bryan was skeptical and, yes, Al was correct.  The weld was not robust and it was leaking.

Al and his team removed the shakes, numbering them in advance, and then removed the offending vent.  Bryan took the vent to Nathan Merrill who welded it securely in minutes.

Notwithstanding the problem win the East side of the East gable, our yellow cedar shake roof is looking fabulous!

Looking West, showing the South side of the South gable.

Looking West, showing the South side of the South gable.

Looking East, showing the North side of the North gable.  You can see the mounts for the solar photovoltaic panels.

Looking East, showing the North side of the North gable. You can see the mounts for the solar photovoltaic panels.

Looking East, on the South side of the North gable.

Looking East, on the South side of the North gable.

South valley.  Note how the ridge is completed and the valley shakes are cut evenly.

South valley. Note how the ridge is completed and the valley shakes are cut evenly.

Looking North, on the West side of the East gable.

Looking North, on the West side of the East gable.

We isolated the leak to the roof vent for the cooktop hood.  After numbering each of the shakes, Al had his team remove them shakes so we could get the vent repaired.

We isolated the leak to the roof vent for the cooktop hood. After numbering each of the shakes, Al had his team remove them shakes so we could get the vent repaired.

Nathan Merrill, from American Ornamental Ironworks, welded the vent.  Subsequently, it was sealed with mastic too.

Nathan Merrill, from American Ornamental Iron, welded the vent. Subsequently, it was sealed with mastic too.

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